Shandong Shante Heavy Industry Machinery Co., Ltd. is one of leading manufacturer in China specializing in mining machinery researching, designing, manufacturing and sales.The range of products include loader and excavator, mine car, etc. The products are widely used for all kinds of mine, metal mine, non-metal mine, water project, hydropower project, water diversion tunnel project, subway station etc.
Shandong Shante Heavy Industry Machinery Co., Ltd. is a large-scale production enterprise of mining construction equipment. The mining construction equipment and equipment mainly operated by the company have been sold to various provinces and cities across the country and abroad through B2B and B2C. The company workshop covers an area of more than 30,000 square meters. There are 688 employees, including 32 experts and scholars, 65% of them have a college degree or above, and more than 30% are senior technicians.
The company is engaged in the research and development, manufacturing, production and sales of mining equipment. The products include mining electric excavators, mining slag scrapers, backhoe loaders, roadway repairers and other four series of more than 20 varieties. The products are sold to In 26 provinces, municipalities and autonomous regions, there are 158 franchise, agency and direct sales outlets, and have won honorary titles such as provincial and municipal "Advanced Enterprise", "Contract-honoring and Promise-keeping Enterprise" and "Provincial Civilized Unit".
The company's modern assembly line production is based on the four concepts of "precise design, lean manufacturing, fine management, and fine service", in order to respond quickly to the market, produce products that meet the needs of different customer groups. "Integrity-based, technology first, customer first, reputation" is our eternal purpose! All the staff of the company pay tribute to all sectors of society and look forward to your visit and patronage!
High quality
Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.
Competitive Price
We offering a higher-quality product or service at an equivalent price. As a result we have a growing and loyal customer base.
Rich experience
Our company has many years of production work experience. The concept of customer-oriented and win-win cooperation makes the company more mature and stronger.
Global shipping
Our products support global shipping and the logistics system is complete, so our customers are all over the world.
After-sale service
Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.
Advanced equipment
A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
What is Loader？
A loader, also known as a front-end loader, is used in construction, mining, agriculture, and other industries. It is designed to lift and transport large quantities of materials, such as soil, sand, gravel, rocks, and debris.
A loader typically consists of a large, powerful engine and a hydraulically operated arm with a large bucket at the end. The operator sits in a cab located above the engine and controls the machine's movements and functions using a series of levers, pedals, and switches.
Wheel loader advantages include:
High production capacity: Capable of moving large amounts of material quickly and efficiently, makes them ideal for use in mining, quarrying, and other high-production environments. They can carry and move large amounts of material in one scoop, saving time and reducing the need for manual labor.
Versatility: They are designed to handle a variety of materials, including gravel, sand, rock, and dirt. They can also be equipped with a variety of attachments, such as forks, buckets, and snowplows, to make them more versatile and adaptable to different tasks.
Maneuverability: Wheel loaders are highly maneuverable, with the ability to turn in tight spaces and navigate around obstacles. This makes them ideal for use in construction sites and other environments where space is limited.
Operator comfort: Modern wheel loaders are designed with operator comfort in mind, featuring ergonomic controls, comfortable seats, and climate-controlled cabs. This can improve operator productivity and reduce fatigue, helping to improve safety on the job site.
Fuel Efficiency: Many modern wheel loaders are equipped with advanced engine technology that improves fuel efficiency while reducing emissions. This can help reduce operating costs and environmental impact.
Track loader advantages include:
Better traction: Using tracks instead of wheels provides better traction on rough or uneven terrain. This makes a track loader ideal for use in muddy or soft ground conditions where a wheel loader might struggle.
Improved stability: Because a track loader distributes it weight evenly over a larger surface area, it is more stable than a wheel loader. This can reduce the risk of tipping over when working on uneven terrain or slopes.
Lower ground pressure: The wider tracks of a track loader help to distribute the weight of the machine over a larger area, reducing the ground pressure. This can help reduce the risk of damage to the ground, making it ideal for use on delicate surfaces or in environmentally sensitive areas.
Greater lifting capacity: A track loader tends to have a higher lifting capacity than a wheel loader of a similar size. This makes a track loader ideal for heavy lifting and material handling tasks, such as loading trucks or moving large piles of material.
Improved maneuverability: A track loader is highly maneuverable and can turn within its own length. This makes it ideal for working in tight spaces or in areas where maneuverability is important.
Greater operator comfort: In general, a more comfortable ride due to the suspension provided by the tracks can help reduce operator fatigue and improve productivity.
Skid steer loaders
Skid steer loaders are compact, maneuverable machines characterized by their ability to turn within their own footprint. They feature a small, rigid frame and operate on wheels or tracks. Skid steer loaders excel in confined spaces, such as urban construction sites or indoor environments, thanks to their exceptional maneuverability. .
Wheel loaders
Wheel loaders, also known as front-end loaders, are large machines with a rigid frame and a wide bucket at the front. These loaders operate on wheels and are renowned for their strength and lifting capacity. Wheel loaders are widely used in construction, mining, and agriculture. They excel in tasks such as loading and transporting loose materials, such as soil, gravel, and sand. Their versatility and powerful hydraulics enable them to handle heavy loads efficiently.
Compact track loaders
Compact track loaders are similar to skid steer loaders but operate on rubber tracks instead of wheels. This design enhances their stability and traction on uneven terrain, making them suitable for challenging environments. Compact track loaders are commonly utilized in landscaping, construction, and forestry projects where low ground disturbance and improved flotation are required. These machines offer excellent performance on soft soils, slopes, and delicate surfaces.
Backhoe loaders
Backhoe loaders combine the capabilities of both loaders and excavators. They feature a loader bucket at the front and a backhoe attachment at the rear, allowing them to perform diverse tasks. Backhoe loaders are versatile machines used in construction, utility work, and excavation projects. The loader component enables them to load and transport materials, while the backhoe attachment is ideal for digging trenches, excavating, and performing precise digging operations.
Track loaders
Track loaders, also known as crawler loaders, are heavy-duty machines that operate on tracks. They offer excellent stability, traction, and maneuverability on challenging terrains. Track loaders are commonly used in mining, quarrying, and land clearing operations. Their robust design and powerful lifting capacity make them suitable for handling large quantities of material. Additionally, their low ground pressure minimizes ground damage, making them ideal for environmentally sensitive areas.
Articulated loaders
Articulated loaders, also referred to as wheel loaders with an articulated chassis, feature a hinged joint between the front and rear sections of the machine. This joint allows the rear section to pivot, enabling enhanced maneuverability in tight spaces and around obstacles. Articulated loaders are commonly used in construction, agriculture, and material handling applications. Their ability to navigate narrow passages, combined with their lifting capacity, makes them highly efficient for tasks such as loading trucks and stockpiling materials.
Loaders make construction tasks easier, and they can also move materials quickly from one point to another. These machines are indispensable for activities that generate a lot of debris, as is the case with excavation. For all these reasons, they are often used for:
Loading and adjustment in excavations.
Demolition works.
Work in waste management.
Road construction.
Agricultural projects.
Forestry works.
Activities for operating mining deposits, as well as loading minerals.
Reconstruction or cleaning stream and river shorelines.
Cleaning roads and other areas after natural disasters.
Bucket: The front-mounted bucket is the most recognizable component of a wheel loader. It comes in various sizes and shapes, depending on the intended application. The bucket's design allows it to scoop materials from the ground and carry them to their destination. From loose soil and gravel to large rocks, the bucket can handle a wide range of materials.
Chassis: The chassis serves as the foundation of the wheel loader, providing structural strength and stability. It is designed to withstand the heavy loads and constant stress encountered during operation. The chassis is usually mounted on large, sturdy tires that offer excellent traction on various terrains.
Engine: Wheel loaders are typically powered by diesel engines that provide the necessary torque and power to lift heavy loads. The engine's size and power output depend on the loader's intended use and capacity. Modern wheel loaders often feature fuel-efficient engines that comply with emission regulations.
Operator's cab: The operator's cab is a crucial component where the operator sits and controls the wheel loader. It is designed to provide a comfortable and ergonomic workspace for the operator, allowing them to work efficiently and safely for extended periods. The cab is equipped with controls, instruments, and gauges to monitor the machine's performance and operation.
Transmission: The transmission system allows the operator to control the speed and direction of the wheel loader. It enables smooth transitions between forward and reverse gears, giving the operator precise control over the machine's movements.
Hydraulic system: The hydraulic system is a vital component that operates the lifting arms, bucket, and other attachments. It uses hydraulic fluid under pressure to generate the force needed for lifting and moving heavy materials. The hydraulic system's responsiveness and reliability are critical to the wheel loader's overall performance.
Counterweight: The counterweight is a heavy mass located at the rear of the wheel loader, opposite the bucket. It serves to balance the machine and prevent it from tipping forward when carrying heavy loads in the bucket.
Underhood inspection: checking engine oil, hydraulic oil tank, fuel pump, electric and ground connections, battery terminals, hydraulic oil coolers, and brake fluid. Inspecting for fuel lines and signs of leakage in the loader unit. Good engine bearing health ensures better fuel efficiency in the diesel engine.
External inspection: Checking tires and their tread depth, steering, front and rear axles, axle mounting lights and wheel loader’s attachments – the bucket and its tilt lever, lift cylinders, pallet forks, wear plates, attachment pins and other parts.
Internal inspections
Brake systems, air filters, dust valve hydraulic systems, breather filters, heating system, and overall health of the brake systems.
Electrical inspections
Professional testing of the electrical system, cooling system wires, and control equipment.
Servicing tasks
Maintaining proper engine oil, axle oil, and air pressure levels, adding fluids for the hydraulic system, replacement of worn parts, and other additional tasks.
The main differences are undercarriage design, terrain suitability, and maneuverability.
Wheel loaders are better suited for use on flat surfaces. They offer greater speed and maneuverability and are designed for large-scale projects. The wheels and axles provide the traction and stability for the machine to operate, making it an essential piece of equipment for heavy lifting and material handling capabilities.
Track loaders are better suited for use in rough terrain and offer greater stability and lifting capacity. They are ideal for working in muddy or rough and uneven terrain without getting stuck or bogged down. The undercarriage, which includes the tracks, sprockets, and rollers provide added traction and stability, making this loader type ideal for outdoor environments with soft or loose soil.
Functional Differences Between Loaders and Excavators
While loaders and excavators are used in the same heavy-duty industries, such as mining and construction, they have varying functional differences. These include:
Size
Excavators are heavier and bigger than loaders and have greater digging and lifting capabilities due to their large size. As a result, they are more fit for large-scale projects due to higher machine power.
Loaders, despite their smaller size, have larger bucket capabilities than excavators of similar size, making them more efficient for bulk material handling. In addition, they are easier to transport between job sites.
Digging and excavation
Excavators are designed with a boom, arm, and bucket configuration, facilitating precise digging and excavation tasks. Moreover, they can reach and dig below the ground level, thus effective for jobs such as digging deep trenches, foundations, and holes with precision.
Although loaders are not designed for digging deep excavations, they can perform light digging operations or scoop loose materials. Loaders are more suitable for processes involving materials handling, loading, and transporting.
Lifting and loading
Loaders are equipped with front-mounted buckets, which make them more effective in scooping and lifting materials. Thus, their primary function is loading, stockpiling, and transporting materials within the work site.
While excavators can lift and move materials, they are inefficient as loaders. This is because they are primarily designed for excavation and digging, thus, generally lower than loaders.
Reach and working range
Excavators have greater reach and working range compared to loaders. The boom, arm, and bucket combination in excavators enables them to extend and reach over obstacles. Thus, they are a better option when working at elevated heights or deep trenches.
Loaders have a lower reach and working range than excavators since they are primarily designed to handle materials in front of the equipment.
Track vs. tires
Tires on wheel loaders are prone to wear and tear and constitute a significant amount of the operating costs. On the other hand, excavator tracks last longer.
Loaders function by digging a front-mounted bucket into the ground. From there, this bucket scoops up and transports materials. Like other lifting devices, this front-mounted bucket carries objects with an internal hydraulics system. Operators can also adjust a load in midair to better leverage its weight.
In some cases, the bucket is permanently mounted on a wheel loader. Other models feature a wider selection of attachments that operators can swap out. Depending on the size and shape of their haul, one attachment may provide a more secure grasp than another.
Similar to telehandlers and forklifts, operators benefit from a spotter. They can provide instructions to operators, ensuring they carry loads around obstacles. However, some jobs require spotters more than others. When transporting materials off a work site, operators can safely drive away from other personnel.
Before starting any project, site managers and loader operators need to pick the right job equipment. Selecting the right loader comes down to the weight a team needs to move and the tools needed to do so.
● Pick the right size
Wheel loaders come in four sizes: compact, small, medium and large. Loaders fall into these categories based on their bucket size, indicating the weight they can carry.
Small and compact loaders carry up to 4 tons, while large machines carry up to 18. While small wheel loaders’ buckets are usually 1 yard wide, the largest models have buckets 8 yards long.
● Consider necessary tools
Depending on the job at hand, operators should use different types of loaders. When laying tracks, a swing loader benefits from a wider range of motion and more precision. If operators need to dig through the surface after they drive over it, a backhoe loader offers the right attachment. Finally, when navigating uneven surfaces or tightly packed terrain, a track loader or skid loader provides enhanced mobility.
● Wheel loader attachments
Loaders may benefit from a simple design and straightforward utility, but their versatility truly sets them apart. By affixing different attachments to the boom, one machine can do the work of several. Many loaders even come with tools that let operators quickly switch attachments on the fly. Some examples include:
Buckets: This default attachment appears on almost all loaders. It allows operators to scoop up materials and carry them across a job site.
Forks: These tines resemble the forks on a forklift. These tines let a loader raise objects like pallets off the ground.
Couplers: When operators need to quickly switch between attachments, this tool connects two of them to a loader for efficient use.
Lifting jibs: This attachment connects to the boom and allows the loader to function as a crane.
Rakes: When teams need to clean a job site, this tool allows them to move debris out of a loader’s way.
Pushers: This type of plow gathers and removes snow from a work site.
Shovels: Similar to a bucket, this attachment carries loads but tends to focus on moving materials into another vehicle.
Augers: These tools pierce through hard surfaces and drill straight down.
Brooms: This hydraulic-driven tool lets operators scrub the road in front of them.
Stump grinders: These attachments grind tree stumps and their roots into small wood chips.
Initially founded in 1998, Shandong Shante Heavy Industry Machinery Co., Ltd. are located in Yuncheng Industry Zone of Heze city Shandong Province.The transport is very convenient.Qingdao port is 500km far away from our company and Jinan Airport is 150km far way from our company.
